Customization and Design of Automotive Stamping Dies
As a leader in the field of custom automotive stamping mold manufacturing, we relentlessly pursue technological excellence and innovation. At Shaoyi, high-quality finished products are the result of professional design and manufacturing. Our mold design and project engineers are highly skilled and experienced, manufacturing all molds in-house using CAE simulation analysis and state-of-the-art equipment. We are able to ensure that the production of automotive stamping molds meets manufacturing requirements as well as customer-required finished product specifications and fast and timely delivery, so you can be sure that we will provide you with the best automotive stamping mold services.
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Certificate
IATF TS16949:2016/Critical to Quality
55 million
Parts finished each month
15+
R&D Engineer
20+
Steel & Aluminum
Design and CAE Analysis

Have you ever pondered the challenges faced in the metal stamping parts industry, especially when dealing with high-strength steel materials boasting yield strengths exceeding 600 MPa? Overcoming rebound issues can indeed be a formidable task! However, we are steadfast in our commitment to finding solutions. This is precisely why we continue to conduct research on the springback phenomenon in stamped parts. Are you curious about the factors influencing the rebound of metal stamping parts for automobiles? Look no further! Our editorial provides insightful information to address your inquiries.

Service Advantages
Accurate Analysis
The technical team will use CAE analysis in the early stage to provide mold solutions for customers.
Provide Models
For customers who do not have product 3D models, we will provide free 3D modeling.
Material Reduction and Energy Conservation
To minimize material waste and save manufacturing costs to the greatest extent possible.
Automotive Stamping Molds
Automotive stamping dies are critical tools in the manufacturing of automobiles, primarily composed of upper and lower dies. They directly influence the shape and quality of components, determining the precision of the final product. The upper die comprises the upper die seat, upper die plate, and upper die cavity, while the lower die consists of the lower die seat, lower die plate, and lower die cavity. Guide pillars, guide bushes, locating pins, and bolts ensure the stable alignment of the dies. The punch applies force to stamp the raw material into the desired shape, with the die shoe and die holder supporting the lower and upper dies, respectively.
APQP Program Process
Drawing Input
Stamping Analysis
Stamping Forming Analysis
3D Process Manufacturing
Process Development
Process Optimization
Mold Production Process
Product and Mould Design
CNC
Wire Erosion
Electric Spark
Hot Treatment (e.g. of metal)
Mold Assembly
Testing Mould and Sampling
Inspection&Sample approved
Packaging for Shipment
Quality Inspection Process
Afer the customer confirms the blue ight report, Shaoyi wil provide the following two mold quality inspection services, namely static and dynamic acceptance, to ensure that the appearance, protection and production process of the mold remain smooth.
Dynamic Mold Inspection:
Dynamic mold inspection is carried out when the mold is in motion. This inspection method places greater emphasis on the mold's performance and stability during actual production. Dynamic mold inspection may involve monitor-ing and analyzing aspects such as vibration, noise, and temperature rise during the mold's movement to ensure it exhibits good operational performance over extended periods, without causing issues in practical production.
Static Mold Inspection:
Static mold inspection is conducted when the mold is in a stationary state. This involves examining static characteristics of the mold, such as its appearance,dimensions, and shape. In static mold inspection, measurement tools and detection instruments are typically used to check whether the mold's geometric parameters meet design requirements and to identify surface defects or cracks. This helps ensure the quality and precision of the mold.
Manufacturable Content Design
1.To help customers analysis structure of products's design ,and provide effective opinions. 2.To confirm material will meet the structure of the product's design, reducing waste. 3.Whether the product can adopt a design that reduces materials to reduce product costs. 4.To analysis molds structure ,confirm the best molds structure and achieve maximizing of efficiency in production. 5.Whether the product needs to add surface treatment process points. 6.Whether there are any difficulties with the product structure and whether if needs to be modified or simplified.
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Experimental Equipment
CAE Analysis of Automotive Seats
CAE Analysis of B-pillar Reinforcement Plate Thermoforming
CAE Analysis of Shielding Cover
CAE Analysis of Sunroof Moulding
CAE Analysis of Trailer Hitch Bracket
Window Door Trim CAEAnalysis
Auto Mold Design and Manufacture
Our engineers ensures maximum productivity and cost efficiency for client projects.
Processing Capabilities

Processing Capabilities Processing Capabilities
Maximum part Size 300mm*200mm*200mm Perpendicularity 0.05mm
Minimum Part Size 8mm*6mm*4mm Oxidize Film thickness 8-15um
Tolerances 0.02mm Heat treatment Hardness 28°-65°
Concentricity 0.05mm Electrophoresis Film thickness 15-35um, salt spray test 720h without red rust
Roughness Ra0.8 Galvanized nickel Film thickness 8-15um, salt spray test 1500h without red rust
Remark
Manufacturing Processes and Materials
zhangasn Manufacturing Processes and Materials Manufacturing Processes and Materials
CNC Machining Materials
Metals
Aluminum
Brass
Copper
Stainless Steel
Steel Alloy
Steel Mild Low
Carbon
Titanium
Pipe Processing
steel tube
Carbon tube
Alloy pipe
stainless steel pipe
Aluminum alloy plate
6061 Aluminum
6082 Aluminum
7075 Aluminum
Cold Extrusion
steel
Carbon steel
Alloy steel
stainless steel
Aluminum
6061 Aluminum
6082 Aluminum
7075 Aluminum
Cooperative Partner
Company Advantages
TEAM
A professional technical team comprising experts in CAE analysis, mold design, CNC, prototyping, and project management.
Efficiency
Integration of intelligent and digital management mechanisms.
Quality
A flawless quality control system and project management system tailored for the automotive industry.
Experience
Over a decade of experience in the automotive sector, serving leading auto parts companies, with products ultimately utilized by mainstream automakers.
Service
Streamlined management, rapid response, and enhanced service efficiency.
Sustainable
Our commitment to sustainability includes the implementation of green photovoltaic energy solutions to promote eco-friendly development.
Company Certificates
Frequently Asked Questions
How many years of experience do we have in the processing of automotive components? Our products cover suspension,shock absorption, and other systems in automobiles, providing services to global brands

After receiving detailed information(your 2D/3D drawings), we will quote you within 12 hours. If the quote is delayed by some reasons, we will notify you.

Contact Us
Complete control over products allows us to ensure our customers receive the best quality prices and service






    INQUIRY FORM
    After years of devepopment, the company's welding technology mainnly includes gas shielded welding, arc welding, laser welding and kinds of welding technologies, combined with automatic assemble lines, through Ultrasonic Testing (UT), Radiographic Testing(RT), Magnetic particle Testing(MT) Penetrant Testing(PT), Eddy Current Testing(ET), Pull-off force of testing, to achieve high capacity, high quality and safer welding assemblies, we could supply CAE, MOLDING and 24-hour quick quotation to provide customers with better service for chassis stamping parts and maching parts.
    • Various automotive accessories
    • Over 12 years of experience in mechanical processing
    • Achieve strict precision machining and tolerances
    • Consistency between quality and process
    • Can achieve customized services
    • On time delivery
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